Diamond Turning

Over 20 Diamond Turning Machines

Optics From all available IR materials

Up to 250mm diameter

Overview

With over 20 single point diamond turning machines in house, LightPath has the assets and proven expertise to supply infrared optics for the most challenging programs. The shapes we produce include rotationally symmetric spheres, aspheres and diffractive lenses with diameters as small as 3mm.

Additionally, we offer freeform machining capabilities to manufacture non-rotationally symmetric surfaces.

  • Surface irregularities as low as ½ fringe P-V
  • Surface roughness on most materials under 20 Angstroms RMS
  • Dimensional and mechanical tolerances as low as +/-0.002mm
  • Up to 550mm swing capacity for off-axis aspheres
  • Production facilities in the US and Latvia
  • In house coating

Typical Tolerances

ZnSe, ZnS CaF2, BaF2, MgF2 Ge, Si GaAs Chalcogenide Glass, CdTe KRS-5 NaCl, KBr, KCl
Diameter

2.5 – 350 mm

2.5-160 mm

2.5-350 mm

2.5-120 mm

2.5-120 mm

10-80 mm

v10-80 mm

Thickness

0.5 – 50 mm

0.5-50 mm

0.5-50 mm

0.5-50 mm

0.5-75 mm

1-25 mm

1-25 mm

S/D

20/10

20/10

20/10

40/20

60/40

60/40

60/40

Flatness

0.25 fr

0.25 fr

0.25 fr

0.25 fr

1 fr

8-12 fr

2 fr

Irregularity

0.25 fr

0.25 fr

0.25 fr

0.25 fr

0.5 fr

2-4 fr

2 fr

Power

0.25 fr

0.25 fr

0.25 fr

0.25 fr

1 fr

8-12 fr

3 fr

Roughness

10A RMS

10A RMS

10A RMS

10A RMS

15A RMS

30A RMS

30A RMS

Parallelism

10 sec

2 sec

2 sec

2 sec

3 min

5 min

2 sec

Dimension Tolerances

+/-0.025 mm

+/-0.025 mm

+/-0.025 mm

+/-0.025 mm

+/-0.025 mm

+/-0.05 mm

+/-0.05 mm

Diameter Tolerances

+/-0.025 mm

+/-0.025 mm

+/-0.025 mm

+/-0.025 mm

+/-0.025 mm

+/-0.05 mm

+/-0.05 mm

If You Can’t Measure It, You Can’t Make It!

In optics as we know, fabrication must happen hand in hand with metrology and measurement. Or as the saying goes, “if you can’t measure it, you can’t make it”. Lightpath employs a suite of metrology equipment, used both in process and off process.
Including

  • Talysurf Profilometers
  • White light interferometers
  • Laser interferometers
  • TRIOPTICS Opticentric® Centration Measurement Machines
  • Custom Computer Generated Holograms (CGH)

Image Gallery

Diamond Turning of a Germanium Aspheric Lens with Diffractive Pattern

Diamond Turning Production in Riga, Latvia facility

Large diameter Ge diffractive Lens

Freeform Diamond Turning Machine

Precitech SPDT with Multiple Tools

Silicon Lens in Process

Metrology in Diamond Turning Cell

Nanoform X Machines For Lens Production

DT Lens Set Up

Diamond Grinding

Special Tooling and Fixturing

Diamond Turned Fresnel Mold

Diamond Turning of a ZnSe Aspherical Lens